An advanced-level course on the programmable controller. Discusses techniques, terminology, and documentation currently used in automated manufacturing. Emphasizes how to write control specifications for laboratory automation machines and industrial robots which are then used to implement controls for non-synchronous and synchronous operation of the machines.
Goals, Topics, and Objectives
- PLC 5 software.
- Addressing PLC 5 files, elements, and bits.
- Using the ladder editor.
- Symbolic addressing.
- Timers and counters.
- Writing a ladder logic program.
- Shift register.
- Sequencer instruction.
- Use of the FAL instruction.
- Six laboratory exercises to demonstrate competencies
- Interface the PLC to a wide variety of industrial equipment.*
- Write a complex PLC program that includes input to output statements, counters, timers, shift registers, and sequencers.*
- Program shift registers to track moving parts on a rotary indexing table and a lift and transfer machine.
- Program sequencers on a variety of pick and place machines.
- Write programs that use 6200 and RSLogix software to control a variety of machine processes.*
- Troubleshoot programs while the machine is in the test/run mode.*
Assessment and Requirements
Methods for measuring achievement of objectives:
- Informal and formal laboratory activities are completed by the students. Performance exercises allow the students to demonstrate an understanding of assigned circuits. Formal laboratory activities are submitted as a written report and represent 80 percent of the course grade.
- A final laboratory project will be completed by all students. This final project will represent 20 percent of the course grade.
Texts, handouts, and/or workbooks will be determined by the TAE Department.